Mobility Engineering News

Zero Pressure Accumulation Conveyors

Posted by Sarah Bardsley on Thursday, 26 October 2017 at 13:50:59

Filed under: Conveyors, Rollers, Technical

Zero-pressure accumulation conveyors consist of rollers divided into zones that drop in sequence as products accumulate. 

The system uses a flat, narrow belt or padded chain as the drive mechanism, raised or lowered by pneumatic actuators to apply drive pressure to rollers and move product. Before a product runs into an accumulated item downstream, the pneumatic actuators release air to lower the drive mechanism and remove pressure on rollers to allow the item to coast to a stop.

The ideal zero-pressure accumulation conveyor lets off the drive  pressure to the rollers early enough to prevent any side-by-sides, jams or product damage, but late enough to remove all air gaps from a line of accumulated items. In a zero-pressure accumulation conveyor system, items coast to a stop and contact the next  downstream item. After accumulation, there should be no driving pressure on accumulated items, hence the term “zero-pressure” accumulation.

Zero-pressure accumulation conveyors often operate in distribution and fulfillment facilities where the product mix consists of a wide range of sizes and weights. This variable product mix means that any back pressure during accumulation could cause sideby–sides, which may lead to downstream operational problems. Within these operations, zero-pressure accumulation conveyors are often positioned before and after sortation systems, feeding merges and also leading to shipping docks. In these applications, high throughput rates and smooth product flow are critical to keep high-speed sorters continually supplied and meeting daily shipping demands.

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

(If you are reading this on an email click on the link below to read on our website and view the video content.)

(Information courtesy of Modern Material Handling)

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Tags: conveyors, zero, accumulation, rollers


Advanced Conveyor Packaging Systems

Posted by Sarah Bardsley on Monday, 23 October 2017 at 12:55:21

Filed under: Business, Videos, Technical

With recent advances in machine and conveyor system technology, packaging designers have many options available to them  when designing packaging and applications.

The box orientation changer device in our video was designed and built at our in-house factory in Cheshire. The system is being used where packaging needs to be printed when it is in a particular orientation.

The video below shows a box orientation changer device where boxes being moved along a conveyor need to be printed in a particular orientation. They can, of course, be used in other scenarios apart from printing. 

Advanced packaging machines and systems incorporate electronics and controls that are necessary to provide the motion required. In many cases the systems have to deal with irregularly shaped boxes and sensors and robotics are required. Even products packaged in plastic bags may need to have stop-start motions built into the system or product may have to reverse, speed up or accumulate.

In order to carry out all of these different manoevers the control system for the conveyor may been servos, switches, encoders,sensors and also hydraulic drives. At Mobility Engineering our specialist engineers will assess the complexity of the task and they will also determine the investment required for the building, installing and operation of the system.

Tags: conveyors, packaging, uk, cheshire, advanced, design, engineering


Common Uses for Conveyor Systems

Posted by Sarah Bardsley on Monday, 23 October 2017 at 12:17:15

Filed under: Conveyors, Videos, Technical

Conveyor systems are used across a wide range of industries and are extremely beneficial due to the plentiful benefits they provide. With a conveyor system you are able to safely transport materials from one work area or level to another, saving expensive labour or machinery costs.

Conveyors are able to be installed almost anywhere and they are very much safer than using a forklit or other machinery to move materials. Conveyors are also installed with advanced safety features that help to protect the workforce and prevent accidents and injury.

Conveyor systems are used widespread across a range of industries due to the numerous benefits they provide.

Conveyor systems are ideal for use in many idustries including mining, agriculture, computing, electronic, food processing, bottling, finishing and packaging. Items can be transported, accumulated and sorted on a conveyor system.

Mobility Engineering have been designing and installing bespoke conveyors for over 40 years from their UK based factory in Cheshire.

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

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Tags: conveyor, cheshire, uk, conveyors, bespoke,


Chain Driven Roller Conveyors

Posted by Sarah Bardsley on Friday, 13 October 2017 at 16:25:40

Filed under: Chain Driven, Videos

Do you have pallets or large units that you need to move around your warehouse or packaging centre. We are experts in the design and construction of chain driven roller conveyors which is a simple and efficient conveyor designed for transporting pallets and heavy or bulky objects.

The chain driven roller conveyor is driven by either separate looped chains or a continuous chain that runs on the roller sprockets, which can either be double or single sprockets fitted on all of the rollers within the system. A chain driven roller conveyor is very strong and sturdy and ideal for industrial work.

Chain driven roller conveyors are also ideal for where a system may need to be reconfigured from time to time as they can be built in modules and also integrated within other conveyor systems.

Chain Driven Roller Conveyors

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

(If you are reading this on an email click on the link below to read on our website and view the video content.)

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Tags: chain, driven, roller, conveyor, module, industrial


Hopper and Elevating Belt Conveyor

Posted by Sarah Bardsley on Thursday, 28 September 2017 at 16:39:06

Filed under: PVC/PU, Videos, Case Studies

Many of the projects that we are asked to design and implement at Mobility Engineering are bespoke to a particular client. We are always happy to visit a client's premises to ensure we know exactly what is required so that we can design and install the most effective solution for the client.

Not only do we design all types of conveyors, we also design and build the equipment around them. In this particular example we built a hopper for the customer to use to collect his products before they were moved along a belt elevator conveyor to join the next part of the production process where they would be separated and fitted onto aerosol cans. The client was very happy with the solution provided.

Hopper and Elevating Belt Conveyor

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

(If you are reading this on an email click on the link below to read on our website and view the video content.)

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Tags: conveyor, mobility, engineering, elevating, hopper, manufacturing, design


We Are Experts in Traversing Shuttle Cars

Posted by Sarah Bardsley on Friday, 08 September 2017 at 14:39:46

Filed under: Videos, Technical

Traversing Shuttle Cars or Trollies are ideal for use where a fixed track would be obstructive to the workforce or where forklifts need to pass by. They are also ideal for moving goods from one conveyor line to another.

It is also an important part of internal logistics to transport products from one area to another. Where the distance is large and there is no requirement to buffer pallets a shuttle conveyor can be used. When the distance from A to B is large, and there is no need to buffer pallets, a shuttle conveyor can be used. The shuttle conveyor may also have an integrated roller or chain conveyor to load and unload pallets at different locations.

Traversing Shuttle Cars

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

(If you are reading this on an email click on the link below to read on our website and view the video content.)

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Tags: traversing, shuttle, cars, conveyors


We Are Experts In Lineshaft Roller Conveyors

Posted by Sarah Bardsley on Friday, 08 September 2017 at 14:20:44

Filed under: Rollers, Lineshaft, Videos

Lineshaft Powered Roller Conveyors are ideal for use where products need to simply be conveyed from one area to another or for back to back accumulation of products. 

A lineshaft roller conveyor is powered by a shaft beneath the rollers. These conveyors are suitable for light applications up to 50 kg such as cardboard boxes and tote boxes.

A single shaft runs below the rollers running the length of the conveyor. On the shaft are a series of spools, one spool for each roller. An elastic o-ring belt runs from a spool on the powered shaft to each roller. When the shaft is powered, the o-ring belt acts as a chain between the spool and the roller making the roller rotate. The rotation of the rollers pushes the product along the conveyor. The shaft is usually driven by an electrical motor that is generally controlled by an electronic programmable logic controller. The PLC electronically controls how specific sections of the conveyor system interact with the products being conveyed.

 

Advantages of a lineshaft roller conveyor:

  • Quiet operation
  • Easy installation
  • Low maintenance
  • Low expense
  • Safe to work with because of the elastic belts if finger or hair are caught in the rollers

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

(If you are reading this on an email click on the link below to read on our website and view the video content.)

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Tags: lineshaft, powered, roller, conveyors,


We Are Experts in Magnetic Conveyors

Posted by Sarah Bardsley on Monday, 04 September 2017 at 15:08:07

Filed under: Magnetic, Sales

At Mobility Engineering we can produce and manufacture fully customised and reliable magnetic belt conveyor systems for your business. These can increase the productivity and profitability of your business. There is a high demand within the manufacturing industry for conveyor belts that can transport magnetic materials, such as ferrous metals.

Magnetic conveyors ensure the total precision and control of magnetic materials being moved along a production line. When working with ferrous metals, having a conveyor that uses an industrial magnetic belt to control the position of parts and components for processing is crucial.

We Will Customise Your Magnetic Conveyor For Maximum Efficiency

Each of our customers who is thinking of installing a magnetic conveyor in their plant or facility has a specific product that they are looking to process. This means that there is no "one" solution for different clients. A client who will be processing and moving nails, bolts, nuts and screws will not require the same magnetisation as a company who is moving larger and heavier magnetic parts. Each magnetic conveyor that we manufacture will have unique magnetic chips which are configured to handle the required products.

Magnetic conveyors are created using magnets in the bed of the conveyor. This allows the magnets to hold onto any ferrous parts being transported and as the magnets are placed with precision for the process they are required for, they will provide excellent magnetic holding power.

The magnets will also be designed so that they are strong enough to hold onto parts on both horizontal and vertical conveyors, so that the magnetic conveyor can be used for transporting up and down elevations. 

If you are looking for a specialist conveyor or materials handling system call us on 01925 755923 or contact us via our website.    

(If you are reading this on an email click on the link below to read on our website and view the video content.)

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Tags: magnetic, conveyors, mobility, engineering, uk, industry, ferrous, metals


We Are Experts In Modular Belt Conveyors

Posted by Sarah Bardsley on Wednesday, 30 August 2017 at 14:26:03

Filed under: PVC/PU, Videos

Modular belt conveyors are used in assembly and packaging lines and they are suitable for use in the pharmaceutical and food industries. Modular belt conveyors are durable and long lasting. They are constructed from a series of links which means the belt can be constructed to suit the particular application. Links can be very narrow meaning that the end drums on a conveyor can be smaller to allow for transfer of products. Additionally the belt links can be open allowing for air or water to pass through the belt. Modular belts can also be design to allow bends in the line or they can have a grip finish allow for inclines.

Modular Belt Conveyor

Modular belt conveyors are the ideal solution for large production and packaging applications. Modular belting is hard wearing and long lasting. It can be more expensive to install than a traditional PVC/PU belt but it's benefits and longevity are worth any additional initial costs.

For more information on how Mobility Engineering can help you contact us or call us for an inital chat on 01925 755923.

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(If you are reading this on an email click on the link below to read on our website and view the video content.)

Tags: modular, belt, conveyor, pu, pvc, bespoke, packaging,


We Are Experts In Accumulation Tables

Posted by Sarah Bardsley on Wednesday, 30 August 2017 at 13:43:08

Filed under: Videos, Industry, Technical

Mobility Engineering's team of expert designers and engineers are skilled in implementing and manufacturing bespoke conveyors for our clients. Here we are looking at accumulation tables, which are commonly used in manufacturing processes. An accumulation table allows items such as containers or bottles to accumulate prior to being loaded onto a filling or bottling line. Items can be accumulated and then fed individually into a packaging or bottling system.

An accumulation table is ideal for the food, pet and drinks industries where containers need to be filled, bottled or labelled. An accumulation table must be able to feed a packaging or bottling system which handles thousands of items per hour. It must be robust and items need to be able to pass into the packaging/bottling system without damage or jamming.

Accumulation Table For Packages and Bottles

If you are looking to install or upgrade your packaging and bottling system we are happy to visit your premises and advise you on all of the options available. Our expert team has over 40 years experience working with our clients and conveyor systems. 

For more information on how Mobility Engineering can help you contact us or call us for an inital chat on 01925 755923.

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(If you are reading this on an email click on the link below to read on our website and view the video content.)

Tags: accumulation, tables, conveyors, uk, mobility, engineering, bespoke


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